ER309L-Stainless Steel Wire
ER309L-Stainless Steel Wire
Technical Compliance: AWS 5.14 Class ER309L / ASME SFA 5.14 Class ER309L
Product Overview
ER309L is a premium low-carbon austenitic stainless steel welding wire engineered for exceptional performance in Gas Metal Arc Welding (GMAW/MIG) and Gas Tungsten Arc Welding (GTAW/TIG) processes. Its optimized ferrite-austenite microstructure ensures superior crack resistance, weld integrity, and corrosion protection. This wire is specifically formulated for joining dissimilar metals—including low-alloy steels, heat-resistant steels, corrosion-resistant steels, and cladding layers—making it indispensable for critical fabrication and repair applications.
Key Features & Benefits
Ultra-Low Carbon Content (<0.03%): Eliminates carbide precipitation, preventing intergranular corrosion and ensuring long-term stability in aggressive environments.
Balanced Ferrite-Austenite Structure: Enhances resistance to hot cracking and ensures ductility under thermal stress.
Superior Weldability: Produces smooth, spatter-free beads with excellent arc stability, reducing rework and enhancing efficiency.
No Post-Weld Heat Treatment: Simplifies workflows and reduces operational costs.
Broad Compatibility: Ideal for welding dissimilar combinations like stainless steel to carbon steel or clad surfaces.
Exceptional Corrosion Resistance: Withstands oxidation and chemical exposure in demanding industrial settings.
Technical Specifications
Standards: Complies with AWS A5.18 ER309L, EN 440 S309L, and ISO 14341-A-G 23 12 2.
Available Diameters: 0.8mm, 1.0mm, 1.2mm, and 1.6mm.
Packaging: 2kg/5kg spools or 15kg reels for flexible usage.
Applications
Dissimilar Metal Joining: Critical for low-alloy steel to stainless steel connections in structural and mechanical components.
Cladding & Overlay Welding: Provides a reliable base layer for surfacing applications.
Chemical & Power Equipment: Tanks, reactors, and heat exchangers exposed to high temperatures and corrosive media.
Industrial Repairs: Restores worn parts in manufacturing, marine, and petrochemical sectors.
Critical Usage Guidelines
Shielding Gas: Use CO₂ with ≥99.98% purity and maintain flow rates ≥20 L/min for 1.2mm/1.6mm wires.
Environment Control: Shield welding areas from drafts to prevent gas dispersal defects.
Surface Preparation: Remove all oil, moisture, and contaminants prior to welding.
Why Choose ER309L?
ER309L combines technical excellence with practical advantages:
Reliability: Consistent performance in high-stress, corrosive, or thermal cycling conditions.
Efficiency: Reduces downtime with easy handling and minimal post-weld cleanup.
Versatility: Compatible with both MIG and TIG processes across diverse industries.
| Welding Pass Chemical Composition | |||||||
| ElEMENT | C | Mn | Si | P | S | Cr | Ni |
| AWS A5.14% | <0.04 | 0.5-2.5 | ≤1.0 | ≤0.04 | ≤0.03 | 22.0-25.0 | 9.0-11.0 |
| ADTO WIRE% | 0.0029 | 1.58 | 0.49 | 0.022 | 0.005 | 24.52 | 12.8 |
Guaranteed Value
| Welding Pass Mechanical Charaters | ||
| Strength of Extension (Mpa) | Elogation (%) | |
| Case of Value | 600 | 42 |
| Guaranteed Value | ≥520 | ≥25 |
| Welding Wire Diameter Chart | ||
| WEIGHT | TYPE | OD/MM |
| 15/Coil | Mig | 0.9 |
| 15/Coil | Mig | 1.2 |
| 15/Coil | Mig | 1.6 |
| 5kg | Tig | 1.6 |
| 5kg | Tig | 2.4 |
| 5kg | Tig | 3.2 |
| Stanard Packaging | |
| TIG | 10 Ib.tube/ 60Ib. carton |
| MIG | 30 Ib.spool |
| SUB-ARC | 60 Ib.coil |
| Production Equipments | ||
| EQUIPMENT | QUANTITY | MODEL NUMBER |
| Vacuum melting furnace | 1 | 2 Tons |
| Electroslag remelting furnace | 12 | 50 kg |
| Electroslag remelting furnace | 1 | 2 Tons |
| Wire Rod Annealing furnace | 7 | - |
Wire Drawing Machine | 4 | - |
| Annealing Furnace | 1 | - |
Wire Cutting and Straightening Machine | 1 | - |








